Now that I have determined the engine, transmission, and clutch all need to be closely inspected, I have started really pulling things apart.
Additionally, since I will be relocating the battery and all the electricals are in rough shape, I have decided to pull all of that off and replace most of it as well. I just need to be very careful, since we all know electricity is magic and is more or less impossible to understand.
Notice that I strapped the bike to the lift. Sometimes I'm smarter than I look. |
I pulled off the seat and tank again and started going to town. First up were the carburetors and then the airbox and starter cover/intake. Next up were the giant ignition coils.
I want to start on the exhaust, but I need a special wrench to avoid destroying the fancy fin-nuts.
Rear wheel removed, fairly easily. Had to deflate the tire to pull it out. I also discovered why there is so much space to the left of the wheel in rear swing-arm. It's so you can remove the wheel. I think I have an idea of how to cover that up a bit.
Notice the hammer on the floor. I said it came off fairly easily. |
The front wheel came off easily as well. Note to self: spacer goes on the left.
Next up was removing the alternator.
Then I ran into a problem. When trying to unscrew the rotor from the crankshaft the engine kept turning, which is actually a good sign. That engine rebuild may not be needed after all.
Anyway, I had to figure out a way to keep the engine from turning when loosening the fastener.
I decided to remove the starter and jam a screwdriver in the teeth on the flywheel.
Here's the giant starter, with a ghetto-fabulous setup to remove a bolt that is ridiculously difficult to access. That is a 1/4 inch wrench that I used to loosen a 13mm nut.
Once I got the infernal starter off, I had a lovely assistant hold the flywheel while I unscrewed the alternator rotor.
And that's where I left things.Then I ran into a problem. When trying to unscrew the rotor from the crankshaft the engine kept turning, which is actually a good sign. That engine rebuild may not be needed after all.
Anyway, I had to figure out a way to keep the engine from turning when loosening the fastener.
I decided to remove the starter and jam a screwdriver in the teeth on the flywheel.
Here's the giant starter, with a ghetto-fabulous setup to remove a bolt that is ridiculously difficult to access. That is a 1/4 inch wrench that I used to loosen a 13mm nut.
Once I got the infernal starter off, I had a lovely assistant hold the flywheel while I unscrewed the alternator rotor.
This really escalated quickly.
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